The logo artwork file is prepared for golf ball imprinting using computer graphics software. |
Film containing the artwork is used to burn the image into a light-sensitive plate. This plate is washed/processed, which results in a shallow, etched image of the artwork on the plate. |
The plate is set on a pad print machine. The image on the plate is flooded with ink, then doctored, which leaves ink behind in the etch. |
Printed balls are placed on trays at the pad print machines. The trays are then transported to dry rooms where the ink is cured for durability. |
The custom package is designed, using templates that can be customized with different photos, logos and colors. |
Each color is adhered one at a time when the press runs the web of paper over a drum that contains that color of toner. |
UV coating is applied by running the web over a rubber roller with the coating on it. |
Packaging is die-cut using a 40-ton press die cutter. A die is placed into the press, a roll of prints is webbed through and tension applied. |
Before the prints enter the rails, they pass under a glue dispenser that beads glue where it is needed. |
Golf balls are hand-packed into custom sleeves. |
Sleeves are assembled in custom boxes to make the finished product. |
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